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Well Testing Lab on “SADKO” GAZ Chassis
Well testing mobile lab fitted on GAZ “SADKO” 33081 4x4 platform with pre-installed winch “LKI-Tekhno” designed for slickline conveyed well intervention whilst well testing, remedial and cleanup operations.
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Mobile Lab GAZ "SADKO" (3308, 33081, 33088) represents an all-terrain cab-after-engine truck. Due to the balanced price, size and off-road features the truck model has a well deserved reputation among oilfield personnel involved into off-road wellsite trips
The truck-based lab offers a comfortable heated accommodation compartment for field personnel equipped with all the tools and accessory needed while on the trip. Transport containers are fitted under the main van body to facilitate safer and comfortable transportation of the tools and lubricator pipes. Uninterruptable power supply is provided by a stand-alone generator installed in a separated section
Slickline Winch LKI-Tekhno powered by a combination drive enables an operator to engage either an electric or a mechanical drive by alternating from one to another to adapt to a specific type of a downhole operation.
The truck-based lab offers a comfortable heated accommodation compartment for field personnel equipped with all the tools and accessory needed while on the trip. Transport containers are fitted under the main van body to facilitate safer and comfortable transportation of the tools and lubricator pipes. Uninterruptable power supply is provided by a stand-alone generator installed in a separated section
Slickline Winch LKI-Tekhno powered by a combination drive enables an operator to engage either an electric or a mechanical drive by alternating from one to another to adapt to a specific type of a downhole operation.
LKI winch drive
- 1
Electro-mechanical drive
The system combines two types of actuators (mechanical and electric), which are mutually redundant. The desired actuator is selected by switching a special clutch. - 2
Electric drive
The torque is transmitted to the drum by an electric motor or gearmotor with a power of 4-5 kW and rated voltage of 220/380V. The presence of a frequency converter makes it possible to precisely regulate the drum speed without steps. - 3
Mechanical drive
The torque is transmitted to the drum from the vehicle engine via the KOM (DOM) by means of cardan and/or chain gears. Directional selection and speed change are made by means of the chassis gearbox (1-5 gears for ascending, reverse for descending) and also through the manual accelerator. - 4
Hydraulic drive
The torque is transmitted to the drum from the vehicle engine via the vehicle's COM using a hydrostatic transmission. Directional change and speed adjustment are performed smoothly and smoothly without step jumps by means of the control unit (joystick).
Van body
The body of the mobile laboratory van is made of innovative multilayer sandwich panels of different types, created by pouring or gluing. The exterior finish of the panels is represented by durable duralumin sheet or metal cladding. The internal finish consists of moisture resistant plywood covered with reinforced plastic.
Depending on the version, the operator's living compartment is separated from the winch working space by a thermally insulated partition, providing comfortable working conditions for personnel in oil and gas fields. The operator's compartment is equipped with a winch control panel and speed, depth and wire tension sensors for monitoring the progress of work. There is also a kitchen block with all necessary equipment and a sofa for employees to relax.
The winch workspace is equipped with containers for transporting downhole equipment and special containers for transporting lubricator units. There is a set of drums with weeding and a crane-jib for drum installation.
The winch workspace is equipped with containers for transporting downhole equipment and special containers for transporting lubricator units. There is a set of drums with weeding and a crane-jib for drum installation.
GAZ laboratory layouts
Technical Description
Chassis: GAZ-33081
Engine: YaMZ-53442 turbo diesel (Euro-4)
Emission Class: Euro-4
Axle Arrangement: 4х4
Gearbox: mechanical, five-speed
Rear suspension: leaf spring
Steering: hydraulically powered
Engine: YaMZ-53442 turbo diesel (Euro-4)
Emission Class: Euro-4
Axle Arrangement: 4х4
Gearbox: mechanical, five-speed
Rear suspension: leaf spring
Steering: hydraulically powered
Body: frame based rightangled structure with a flat roof made of sandwich panels
Layout: one compartment / two compartment / three compartment design
Compartments: accomodation / winch / operator’s sections
Slickline feed: rear swing gates / side hatch (port for feeding slickline through a van wall) External lining: clad metal with polymeric powder coatingInternal lining: laminated plywood and/or ribbed aluminium
Floor coating: zinc plated steel / special oil and water repelling durable rubber material / ribbed aluminium
Tooling box: under truck body
Generator section: side single-door hinged hatch
Spare wheel carrier: in the drum section / outside the truck body
Layout: one compartment / two compartment / three compartment design
Compartments: accomodation / winch / operator’s sections
Slickline feed: rear swing gates / side hatch (port for feeding slickline through a van wall) External lining: clad metal with polymeric powder coatingInternal lining: laminated plywood and/or ribbed aluminium
Floor coating: zinc plated steel / special oil and water repelling durable rubber material / ribbed aluminium
Tooling box: under truck body
Generator section: side single-door hinged hatch
Spare wheel carrier: in the drum section / outside the truck body
Slickline winch “LKI-Tekhno”
Winch drive: electric / mechanical / combination
Winch drive control box: electric
Backup indication box
Logging control panel “SKK-Tekhno 305”
Wellhead lubricator: L65-21 / L65-35
Winch drive: electric / mechanical / combination
Winch drive control box: electric
Backup indication box
Logging control panel “SKK-Tekhno 305”
Wellhead lubricator: L65-21 / L65-35
Generator: stand-alone, power 6.5 / 8.0 kW, skid mounted in the power pack section
Lighting of the truck, lighting of the wellhead: 220/24 V
Sockets: 220 V
Winch drive power cable reel
Stand-alone diesel heater
Electric fan heater 220 V, power 2.0 kW
Air conditioner
Lighting of the truck, lighting of the wellhead: 220/24 V
Sockets: 220 V
Winch drive power cable reel
Stand-alone diesel heater
Electric fan heater 220 V, power 2.0 kW
Air conditioner
Operator’s chair
Bed trunk
Folding table
Table with houshold appliances
Hand washing point with water heater
Vise workbench
Clothes rail
Bed trunk
Folding table
Table with houshold appliances
Hand washing point with water heater
Vise workbench
Clothes rail
L-shaped jib crane with Hand Chain Hoist
Spare (LKI-Tekhno) winch drum carrier
Racks for memory tools
Lubricator rack
Wheel blocks - 1 set
First aid kit
Fire extinguisher - 2 ea.
Emergency road triangle
Spark arrester
Spare (LKI-Tekhno) winch drum carrier
Racks for memory tools
Lubricator rack
Wheel blocks - 1 set
First aid kit
Fire extinguisher - 2 ea.
Emergency road triangle
Spark arrester
Video presentation
Photo Gallery
FAQs
Yes, we can manufacture laboratories according to customer drawings or develop drawings tailored to the customer's requirements.
Yes, we install laboratories on all makes of vehicle chassis.
Yes, we give a 1-year warranty on laboratories based on GAZ chassis.
To order equipment and consult with our experts, you can contact us by phone, email or fill out the feedback form on our website. Our team will be happy to help you find a solution optimised for your needs.
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